What is DuPont Sorona®-Eco-efficient Performance Fabric
Dupont™ Sorona® is a high-performance fiber that is composed in part of biennial renewable plant-based components. It’s most often used in textiles for apparel and house, office, automotive interiors, and residential and commercial carpeting.
SORONA® fiber is a soft, flexible, and stain-resistant textile knitwear. It contains no spandex, yet it has excellent stretch and recovery after repeated stretches and washes. Sorona® fibers used in T-shirts and hoodies give suppleness and volume while retaining color for long-lasting bright colors.
Sorona® is made using PDO, a building block with virtually endless versatility, and a biological technique. Plant-based ingredients account for 37 percent of the total polymer. The Bio-PDO compound transforms an old chemical process into an energy-efficient biological one. It consumes 30% less energy and creates 63% fewer greenhouse gas emissions than Nylon 6.
The comfort stretch knitwear and woven material of Sorona® fiber is a smooth, flexible, stain-resistant fabric with a pleasant feel. It’s spandex-FREE and offers significant stretch and recovery even after many stretches and washes.
Bio-based Sorona® textiles may be classified into today’s 100 percent polyester recycling streams without causing any problems. Due to heat, UV rays, or chlorine exposure, sorona® polymer-based fiber provides ideal comfort stretch performance with no breaking down over time.
How is Dupont™ Sorona® Fabric made?
Sorona® is made by combining three ingredients: corn starch, sugar, and a special enzyme. The enzyme is made from bacteria that eat cornstarch and sugar. The bacteria are grown in large vats, and the resulting product is purified and dried.
The whole process includes 3 necessary steps:
- For creating DupontTM Surona® fabric, crops are harvested, and sugar or glucose is extracted.
- Fermentation produces PDO (1,3-Propanediol) by naturally replacing chemical synthesis.
- The Bio-PDO is then treated with a TPA (terephthalic acid) solution, creating a chemical bond.
As a result, Sorona® is born: a revolutionary, high-performance polymer that has a beneficial impact on yarn spinners, producers, designers, and customers worldwide.
What are the benefits of using DuPont Sorona®-Eco-efficient Performance Fabric?
The fibers are made in an ecologically responsible manner and are also biodegradable and compostable. With a long-lasting softness, natural movement, and three-dimensionality, coupled with vibrant color that won’t fade over time, Sorona® textiles provide dimensionality, flexibility, and warmth.
Sorona® fabrics are also designed to withstand the test of time, and their durability ensures that they will look great and wear well for years to come.
This makes them ideal for everything from soft furnishings like pillows and blankets to apparel and accessories. Moreover, because Sorona® textiles are made using non-toxic dyes and finishes, they’re safe for you and your family.
So, what are the benefits of using DuPont Sorona®-Eco-efficient Performance Fabric?
- Warm
- Waterproof
- Soft
- Eco friendly
- Long-lasting
- Safe
- Vibrant colors
- Versatile
- Stretch and recovery
- UV and chlorine resistance
- A fluid drape
1. Warm
The DuPont Sorona fiber is warm, quick-drying, breathable, and resilient, making it the perfect choice for everything from winter clothing and blankets to soft furnishings.
2. Waterproof
It’s also water-resistant, which is excellent for running in the rain. It is also cushioned and waterproof. In black or saddle brown, the Michi Backpack offers a one-of-a-kind design and environmentally friendly construction. Once again, 70% Sorona and 30% recycled polyester, the backpack is fully waterproof and has a soft feel with an excellent finish.
3. Soft
In addition to its other benefits, Sorona® fabrics are exceptionally soft and comfortable, providing a luxurious feel that you’ll love to touch and wear.
4. Eco friendly
Sorona is collaborating with industry partners, including Invista’s Cordura, DuPont Tate & Lyle’s Susterra, and Unifi Repreve – to develop the next generation of eco-efficient textiles solutions. These high-performing, sustainable fabrics will enable brands to offer their customers stylish and environmentally responsible products.
5. Long-lasting
The durability of Sorona® fabrics also makes them an excellent choice for products that will see heavy use, such as upholstery, luggage, and outerwear. Moreover, because they’re resistant to wrinkling, fading, and pilling, they’ll look great for years to come.
6. Safe
Sorona® fabrics are also safe for you and your family, as they’re made using non-toxic dyes and finishes. So, you can rest assured that your clothing, bedding, and other products will be free of harmful chemicals.
7. Vibrant colors
With Sorona®, you’ll also enjoy vibrant, long-lasting colors that won’t fade over time. So, you can choose from a wide range of hues to create the perfect look for your home or wardrobe.
8. Versatile
From apparel and soft furnishings to luggage and sporting goods, Sorona® textiles are highly versatile and can be used in a wide range of applications. So, whether you’re looking for everyday clothing or durable outdoor gear, Sorona® fabrics have you covered.
9. Stretch and recovery
The fibers of Sorona® also have excellent stretch and recovery properties, meaning they can return to their original shape after being stretched or pulled. This makes them ideal for use in a variety of garments, such as yoga pants, leggings, and activewear.
10. UV and chlorine resistance
Along with their other benefits, Sorona® fabrics are also UV and chlorine-resistant. This ensures that clothes will retain their vibrant colors for years, no matter how often people wear them or where people go.
11. A fluid drape
Another thing that makes Sorona® fabrics so special is their fluid drape. This makes them ideal for a wide range of garments, from casual to formal wear. Moreover, because they’re so lightweight, they’ll help you stay relaxed and comfortable in warm weather.
12.Moisture-Wicking
Sorono fabric has better moisture absorption than traditional knitted fabrics.
What are some of the organizations that certify Sorona products?
USDA BIOPREFERRED | Sorona® fiber is one of the United States Department of Agriculture’s (USDA) BioPreferred Program’s first 11 certified bio-based products, which means it comes from a renewable source.
FROST & SULLIVAN | DuPont was given the Frost & Sullivan Best Practices Award for European Bio-based Materials Company of the Year in 2017 for its creative endeavors with Sorona® fiber.
OEKO-TEX STANDARD 100 | Sorona® fiber has been tested extensively and is safe for use by children under the age of two, receiving Class 1 accreditation from OEKO-TEX Standard 100.
BLUESIGN® SYSTEM PARTNER| The bluesign® system integrates the textile supply chain to promote sustainable development, minimize human and environmental harm, and maximize consumer safety.
SUSTAINABLE BRANDS MEMBER | Sustainable Brands is a worldwide community of more than 348,000 sustainable brand executives that supports learning, collaboration, and commerce. Their objective is to help more businesses thrive by demonstrating how to create a better planet.
TEXTILE EXCHANGE MEMBER | The Textile Exchange is a non-profit organization that works with its members to promote industrial change in preferred fibers, quality, and standards.
CE 100 MEMBER | The Circular Economy 100 unites organizations from across the economy to facilitate multi-stakeholder cooperation. Corporations, governments, cities, academic institutions, emerging innovators, small and medium-sized enterprises (SMEs), and affiliates are among the member groups.
SUSTAINABLE APPAREL COALITION MEMBER | The Sustainable Apparel Coalition’s goal is for the apparel, footwear, and textiles sector that generates no harmful environmental pollution while also positively influencing the people and communities impacted by its activities. The Higg Index, a collection of standardized supply chain measurement tools for all industry participants, was created by the Sustainable Apparel Coalition.
What are Sorona’s strategies to increase the adoption of Sorona fabric in the industry?
Sustainable materials must be utilized on a large scale in order to have an impact. They also want to make sure that the performance of a biomaterial is comparable to or better than that of its predecessor. They are aware of these issues and committed to creating a solution that can be implemented on a large scale.
They have launched the Common Thread Programme, which requires them to test the fabrics scientifically. If a company decides to move to a Sorona-certified fabric, it must commit to performance and bio-based content.
They’re at the beginning of the value chain. They know how critical it is to work with their mill partners and customers. The creation of the Preferred Mill Network for trusted, authorized mills went a step farther when they implemented a more transparent, traceable supply chain. It complements their Common Thread Fabric Certification Program, which helps firms find certified textile producers who can guarantee a certain percentage of Sorona in their products.
What are the new use cases for Sorona fibers?
- Spandex substitute
Sorona fibers are presently being utilized as a spandex substitute in line with pandemic spending time at home and increasing demand for athleisure and activewear.
In the last two years, demand in this sector has exploded as, unlike spandex, Sorona can be recycled mechanically. Recyclable fibers aren’t exactly new in terms of invention. However, they are something that many people and businesses care about because consumers and companies are starting to embrace the notion of a more circular economy and reducing overall waste.
- Extend the life of the garments
Another approach to reducing garment waste is to make garments last longer. When you’re utilizing Sorona for spandex replacement, they understand that your leggings can slow the rate at which they sag and overstretch.
Their most popular core product is Sorona fake fur, which they’re happy to offer. It’s an opportunity for them to be the only commercially available bio-based faux fur if high-end fashion houses abandon fur.
- Home textile
For instance, their most recent release is a home textiles collection with Welspun India — bath towels and bedsheets. They’re now seeing brands inquire about different methods to utilize Sorona because it may be milled into various materials.
The applications for Sorona are only limited by the inventors’ imaginations. The possibilities are endless, and they work closely with their customers to help them understand from a technological standpoint what they may anticipate when utilizing Sorona in different settings.
FAQ
What is Sorona polyester?
DuPont’s brand of triexta is Sorona, a polytrimethylene terephthalate (PTT) type named and produced for the first time in 2000. The fibers are supposed to be both soft and stain-resistant, with good strength and stiffness.
Is Sorona natural?
The soft, light, and breathable fabric is made from plant-based fibers. It’s natural. They’re built for performance.
Where is Sorona made?
Kinston
At a plant in Kinston, North Carolina (USA), DuPont Industrial Biosciences creates its partially biobased Sorona® polymer from 37% renewable plant-based components. This product is composed of 37 percent renewable plant-based ingredients.
How does Sorona enhance performance?
Sorona®’s adaptability is due to its elasticity, unaffected by typical use. Because of the natural qualities of Sorona®, your clothing becomes instantly soft and flexible, and it embraces you rather than wearing out or feeling unpleasant in your skin.
Conclusion
Sorona fibers are a versatile and performance-enhancing material that can be used in various applications, from activewear to home textiles. Whether you’re looking for an alternative to spandex or want clothing that will last longer for your garment, Sorona is an excellent choice.
If you have any questions regarding Sorona or other textiles, please contact Lezhou Garment; we have over 18 years of expertise in bespoke clothing manufacturing and are always eager to share our professional knowledge.