PRODUCTION

Sample & Mass Production Service

As an MTO (make-to-order) clothing supplier, we offer you fully customized service. To make sure your designs result in what you want exactly and to show you our service and quality. We always make sample orders for you to check in person first.
After getting approval from you, we will start mass production for your 100% customized & original designs.

Want to know if your designs in mind come out perfect or not? Why don’t click the button below and send us your designs? See how our experts can find the most cost-effective solution for your design.

Sample Production Serivce

Sample production is one of the most important steps of garment manufacturing. The sample reflects your tech packs and technical drawings. It helps you to know what your designs look like before mass production without being any unexpected dissatisfaction.

How do we work on samples?

1. send us your design

Receive design from you.

2. cdr paper pattern

Make paper pattern.

3. print paper pattern

Print paper pattern.

4. put paper pattern above the fabric

Put paper pattern above fabric.

5. cut fabric

Cut fabric base on pattern.

6. put cutted fabric under the printing screen

Put fabric under printing screen.

7. screen printing

Screen printing logo.

8. embroidery logo

Embroider logo if needed.

9. overlock stitching

Overlock stitching.

10. sew cutted fabric together

Sew cutted fabric together.

11. finish

Take picture before shipping.

delivery

Pack and deliver to you.

What do we need from you to make your sample?

For our better communication, please kindly choose 1 of the best way for you from these 3 options.

· Send Tech Pack

Sending us your tech pack is the most efficient and convenient way to let us know your needs. Because tech pack is a document containing all the detailed information about your clothing including mock-up, fabric, size, accessories and etc.

· Send Sample

Sending us your sample clothing is the best way to help us with the fabric sourcing and size/fit/style coping, and know the quality you are looking for. 

· Send Picture

If you don’t have tech pack yet, we also offer make-to-picture and make-to-drawing services. Send us some pictures or even the draft of the style you are interested in also work for us.

Still have some questions before placing sample order?

We understand you might consider a lot before working with us. Have some questions about sample making and our service? Weclome to have a look on our FAQ page.

Sample cost is around US$50-150 per piece depending on your design and sample shipping cost is depending on sample quantity. 

Sample lead time is around 1-2 weeks which is depending on your design.

For any quality problem, we will be responsible for that and refund money.
If it is simply because you are not satisfied with the sample and want to do some changes, then sample payment cannot refund.

Yes, of course. It is all up to you.

Sample cost will refund when we do bulk order for the corresponding design and order quantity is more than 300pcs.
For example, if you place a sample order of 3 different t-shirt designs:
Sample cost: US$80*3=US$240
Sample shipping cost: US$40
Total for sample order: US$240+US$40=US$280
If we make bulk order for just 1 t-shirt design, and quantity is more than 300pcs. We will refund US$80
If we make bulk order for all 3 t-shirt designs, and quantity is more than 900pcs in total. We will refund US$240.

In regard to sample order, we accept Paypal to protect your money.

As for bulk order, normally we do bank transfer (T/T). PayPal also works for us.

For most countries and regions, we offer:
DHL/ UPS/ FedEx express delivery
Air freight and then DPD deliver to your address
Sea shipping and then DPD deliver to your address

Shipping Cost: 1 > 2 > 3

Shipping time: 3 > 2 > 1

Mass Production Service

As a FPP (Full Production Package) clothing factory in China, our mission is to provide you a full range of worry-free apparel production services that are safe, efficient, environmentally friendly, sustainable and ethical. 

What's our mass production process?

After receiving approval from you, we will start to mass production. During mass production, there are 5 main steps.

First and foremost, after getting the fabric rolls from fabric supplier, we will release and check carefully meter by meter.And then we will send the quality fabrics do pre-shrinkage treatment to minimize the shrinking problem. Unshrunk treated fabrics sometimes shrink as much as 8-10% while treated fabrics shrink normally between 1-3%.

When getting the paper pattern from designer, our workmate of cutting team need to lay the fabric on the cutting bed and then put the paper pattern on the surface of fabric.

check fabric quality

Fabric pre-shrink & check quality.

paper patterns

Size grading and paper patterns.

3. print paper pattern

Print paper pattern.

fabric laying

Fabrics laying.

The next step is cutting fabric alone the patterns’ outline by using a cutting machine with the straight and sharp knife. It is the most crucial action. Once it is cut, there is no going back. Personally, I think it is the most interesting and exciting step during clothing manufacturing. 

After the cutting process, we will get some “fabric piles” as shown in the picture. Each “fabric piles” normally means different parts of the clothing, call cutted fabric. A garment usually consists of a few to a dozen different cutted pieces.

So another import thing our cutting workmate need to do is wrap each “piles” with a fabric tape and mark down the information of each “piles” on a small label. Only in this way, our sewing team won’t make a mistake among different cutted piece and different sizes.

Instead of printing or embroidery on a finished garment as you expected. We will add logos and graphic on cutted fabric pieces. This allows us to have maximum control over the position of the print and embroidery. Make sure that every logo on every cut piece is not skewed. On the other hand, in the process of printing or embroidering, there are always some defective pieces. It is much easier to re-cut a piece than to recreate a garment.

fabric cutting (3)

Fabric cutting.

fabric piles

Fabric wrapping.

cutted fabric labels

Fabric marking.

silk screen printing worker

Printing or embroidery.

Sewing is one of the most familiar to everyone. But did you know? Actually a piece of clothing is not exactly completed by one worker. Each worker has his or her own area of expertise. Some workers are good at overlocking while some others are good at binding. Usually, each of them is responsible for only one part of the clothing. For example, after finish sewing the collar of the shirt to the shirt body, the worker will pass it on the next one to sew the sleeves only.

Standardized processes maximize the strengths of each individual. Save cost, save time and save money.

After sewing, we get the finished garment now. The next step is checking quality one by one. Our QC team needs to ensure correct assembly of the garment without any manufacturing flaws. This process includes checking sizes, sewing quality (skipping stitch/ needle distance and etc), printing & embroidery quality, clothing cleaning without stains.

When quality inspecting finish, we almost get the clothes. From the finished garment to a perfect garment. These are two important steps: cut extra threads and iron. Cutting all the excess threads brings the clothes clean and neat look. And the professional ironing can take the clothing to a higher level.

sew

Sewing

quality control

Quality checking.

size checking

Size checking.

cut extra threads

Cut extra thread.

This is the final step of garment manufacturing, we fold, add your custom hang tag, and package garments based on your requirements. We pack each clothing into protective plastic bags, then placed in carton to be ready to ship to your address.

iron

Ironing.

packing

Packing.

shipping options

Shipping.

cleared for public release by usarcent pao, maj renee russo. for additional information, contact mcc anthony c. casullo at anthony.casullo@me.navy.mil or dsn 318 439 6250 or com 011 973 1785 6250

Custom clearance if needed.

Our efforts in safe, efficient, environmentally friendly, sustainable and ethical production.

As an ethical garment factory, we care about each section of our production and supply chain, prioritizing the well-being of our staff, as well as the environment in which they work and live.

factory workshop(about us)
irefighting equipment check

Our staff is paid an above-average salary (US$990-US$1750 per month), enjoy free lunch and dinner every day. Work no more than 8 hours. If overtime working is needed, over time no more than 2 hours and our workmate will have the overtime allowance.

Our team all work in a clean, comfortable and safe environment. (We have our own cleaner to clean and sanitize the office and workshop once a day.

As for the firefighting equipment, we also check every month to ensure that the firefighting equipment is working properly.

The indoor temperature is kept between 10 degrees Celsius and 28 degrees Celsius.) No forced labor, no child labor.

We are committed to sustainable development and environmentally friendly production. Our production materials are environmentally friendly and harmless to the environment and the human body. We ensure that our processes decrease or limit waste through the design of our garments or by reusing materials. The obsession with environmental protection is what makes us focus more on producing high-quality products. Because only nice quality apparel is durable and can be worn repeatedly rather than disposable.

For defective products, we usually give them to our employees for free, donate them to the Children’s Welfare Society or to homeless people or African refugees.

check quality

Let's Make Great Products Together !

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